Mold Processing Automation Vertical Machining Center Gdvl-1165nc

• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Model NO.: GDVL-1165NC
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Worktable Size: 1100X650mm
• Max Load: 450kg
• Tool Magazine Number: 24PCS
• Transport Package: Wooden /Steel Box
• Specification: 2700x2900x2370mm
• Trademark: GooDa
• Origin: Dongguan, China
• HS Code: 8457101000
• Production Capacity: 600sets/Year

Product Description

GOODA Vertical Machining center

·Technical description

1. Description of basic machine functions.
·On the basis of inheriting the advantages of strong rigidity, symmetrical structure and strong stability of the traditional vertical CNC milling machine, this machine tool introduces the international advanced dynamic rigid design concept and optimizes the design of moving parts. The machine tool has the characteristics of large torque, fast response characteristics, etc., which is suitable for the needs of various machining fields such as automobiles, molds, aerospace, , and hardware.

·Linear slide rails are used for three-axis movement. The three-axis rapid movement can reach 36m/min, and the heaviest load is 550Kg, ensuring accurate positioning.

·The main shaft and the motor belt use 1:1 connection design. The main motor is a low inertia motor, and its maximum speed is 10,000rpm.

·The main shaft and the motor are directly connected. There is no belt or gear transmission noise, backlash, or vibration. The motor shaft outputs the speed directly, the maximum speed is 12000rpm, and high-quality tapping effects can be obtained. The main motor is a low-inertia motor, there is no time lag during high-speed tapping and commutation to avoid pulling teeth.

·The machine bed, workbench, column, beam, saddle, and headstock are made of resin sand molded HT300 high-strength inoculated cast iron. After secondary annealing, the internal stress caused by casting stress and rough machining is completely eliminated to ensure high rigidity and high structure. Stable and qualitative, ensure quality permanently.

·The castings are calculated and analyzed by computer based on finite element analysis. The reasonable structure strength and the matching of reinforcing ribs provide high mechanical rigidity.


2. The main parts of the machine and its structure.
(1) Base
large-span base, the guide rail is 1.2 times higher than peering companies, effectively disperses the gravity and processing capacity; the saddle has a short overhang, which greatly improves the dynamic accuracy

(2) Column
We use upside-down "Y" shape column which is more stable and rigid than "I" shape column. It can eliminate to the greatest extent the problem of the laterally stressed column tilting left and right.

 The design of sheet metal protection and chip removal system is very mature on the upside-down "Y" shape column. and the water leakage problem of sheet metal installation is avoided from the mechanical structure.


(3)Spindle box
The contact ratio of the spindle box to the column adopts the best contact ratio design, and it is matched with the imported spindle from Taiwan to achieve the high rigidity of the headstock of the huge machine tool. It can ensure the rigidity requirements of drilling, milling, tapping, boring and other processes.


(4)  High precision, high performance, high stability precision spindle
 

The belt driven spindle has high precision and high rigidity, which is the best choice for low speed and heavy cutting occasions.

 

The screw driven spindle also has the characteristics of high precision, high rigidity, and high speed. It is the best choice for high speed, precision machining, and surface finish.

 

The main shaft is equipped with a circulating oil cooling system to reduce the temperature rise caused by the high-speed rotation of the main shaft. The differential temperature mode is adopted to keep the main shaft temperature below about 2 degrees from the ambient temperature to ensure that there is no condensation on the surface of the main shaft, ensuring the life and accuracy of the main shaft.

The use of a low-inertia spindle motor has short acceleration time, high motor efficiency, fast acceleration and deceleration, reducing backlash problems, and improving tapping speed and quality.

(5) Ball screw and linear slide

In order to ensure the rigidity and durability of the machine, the ball screws and linear slides used are more than 1.28 times larger than peering companies to ensure the maximum load capacity and prolong the service life of the machine.

(6)Cooling system
The machine is equipped with a cooling system, the perfect combination of a large-flow water pump and number of nozzles, which effectively solves the processing drawbacks of cutting tools due to overheating Workpiece and workpiece deformation due to heat during processing.

(7)The bed rail (XY axis) of the machine tool adopts a telescopic shield, and the column guide adopts an organ and armored shield to maximize the protection of the guide rail and screw from the corrosion and wear of cutting fluid and processing waste; the external protection of the machine tool is fully enclosed To prevent iron filings and coolant from splashing, so that operators can work in a safe and comfortable environment.

(8)Machine appearance
The design of the outer sheet metal is minimalistic with futuristic look and feel. We deigned a big and high door for quick access and loading workpiece. It is big enough even for installing the fourth-axis.

Giant water tank, large inclined angle chip flute, and rear waste removal design ensure smooth waste ejection, prolong the service life of the Y rear guard, and the cooling water will not be interrupted until the maximum amount of cooling water is opened, and it will not cause water leakage in the machine tool.

(9)Lubrication system

Grease lubrication for three-axes
 

Automatic thin oil lubrication are used on the ball screw and guide rail.

The X,Y, Z coordinate guide rails have automatically controlled lubrication points, and the lubricating oil will lubricate the guide rails after being shunted.
 

The pressure detection method is adopted to ensure that the preset pressure can be reached every time the oil is pumped, otherwise the system will prompt an alarm

(10)Electrical parts
In addition to mechanical design, GOODA also pay great attention to electrical design. The CNC system uses a unique optical fiber communication method, which greatly increases the speed of data communication, and greatly reduces the number of wiring, making the electrical cabinet very tidy.

(11)Machine working condition
Power requirements: three-phase four-wire electronic control system 3φ380V  50HZ; 
 

 Allowed fluctuation of power supply voltage: ±10%
 

 Allowed fluctuation of power frequency: ±1%
 

The machine must be safely placed with a separate cable, and the grounding resistance must be less than 4 Ω.

 Air source: 0.4~0.6Mpa

The ambient temperature range of the machine tool workshop is 10~35ºC, the relative humidity is 40~75%, the atmospheric pressure is 86~106Kpa, and the dust concentration in the air should not exceed 10mg/m3, and it should not contain acid, salt and corrosive gas.
 

The machine must be installed in a workshop far away from seismic source, heat source and heat flow, and its vibration is below 0.5G (G is the acceleration of gravity).

(12) Operation System (all specs should follow the real contract)
Operation system features:

We have been using large-board structure for the beginning, but modular structure has been adopted in new products. We use dedicated LSI to improve integration, reliability, reduce volume and reduce costs.

Wide range of product applications. Each CNC device can be equipped with a variety of upper control software, suitable for a variety of machine tools.
 

Continuously adopt new processes and technologies. Such as surface mount technology SMT, multilayer printed circuit boards, optical fiber cables, etc.
 

The volume of the CNC device is reduced, and the panel-mounted, built-in PMC programmable machine tool controller is adopted

We continuously add new functions in interpolation, acceleration and deceleration, compensation, automatic programming, graphic display, communication, control and diagnosis

Interpolation function: In addition to linear, arc, and spiral interpolation, there are imaginary axis interpolation, extreme coordinate interpolation, cone interpolation, exponential function interpolation, spline interpolation, etc.
 

Automatic acceleration and deceleration function of cutting feed: In addition to linear acceleration and deceleration after interpolation, it also has acceleration and deceleration before interpolation.
 

Compensation function: In addition to pitch error compensation and screw backlash compensation, there are slope compensation linearity compensation and new tool compensation functions.

Fault diagnosis function: using artificial intelligence, the system has reasoning software, and finding the cause of the fault based on the knowledge base.

The full name of handwheel is manual pulse generator, also known as photoelectric encoder. Novel shape, easy to move, anti-interference, strong load capacity; full plastic shell, high insulation strength, anti-oil seal design; with X1, X10, X100 three-gear magnification, can realize 4-axis magnification switching; with enable switch, emergency Optional stop switch, human design, easy to operate.

·Main specifications and technical parameters.

specs	Unit	GDVL-1165NC
Travel
X-axis	mm	1100
Y-axis	mm	650
Z-axis	mm	600
Distance from spindle nose to worktable	mm	125-725
Spindle center to column	mm	745
Worktable
Worktable size	mm	1200*600
T-slot(Size*Number of slots*Spacing)	mm	18*5*110
Maximum load	Kg	800
Spindle
Spindle taper		BT40
Spindle speed	rpm	10000/12000
Transmission type		belt-driven/screw-driven
Feed
Cutting feed	m/min	10/10/10
Rapid feed (X/Y/Z)	m/min	30/30/30
Accuracy
Positioning accuracy	mm	0.01/300
Re-positioning accuracy	mm	0.006/300
Tool-changing system
Number of Tools	Pcs	24
Max tool weight	Kg	7
Max length of tools	mm	300
Tool diameter (full tool/empty tool)	mm	75/150
Tool magazine type		Disc type
Motor
Spindle motor power	Kw	7.5/11
X/Y/Z Three axis motor power	Kw	Mitsubishi:2.0/2.0/3.0  or Fanuc(1.8/1.8/3.0)
Screw/Slide
Screw diameter × pitch	mm	36×16/16/16
Linear slide width	mm	X:35/Y:35/Z:35
other
Air pressure	bar	6~8
Water tank volume	L	280
Power requirement	KVA	30
Net weight(approximate)	Kg	6700
Dimensions	mm	2900*3000*3000

The acceptance is carried out according to the product contract and technical agreement. According to the technical standards implemented by the product, the appearance quality, function, and geometric accuracy of the machine tool shall be checked and accepted. The samples for the work accuracy inspection shall be provided by Party B.

No.	Motor standard spec
1	Main transmission system (including AC servo main motor, spindle, etc.)
2	X, Y, Z three-axis driven system (including AC variable frequency servo motor, coupling, ball screw, linear guide, etc.)
3	Main components (including base, worktable, column, saddle, spindle stock, etc.)
4	The numerical control system includes numerical control cabinet, power module, servo module, PLC, operating unit, display, movable hand pulse generator, heat exchanger, etc.
6	Pneumatic triple
7	Automatic lubrication system (including motor, pump, distributor, etc.)
8	Cutting fluid system (including motor, pump, chip flushing device and chip storage tray)
9	X, Y, Z axis rail protection
10	Work lights and warning lights
11	Attached technical file	1.1 A user manual 2.1 A qualification certificate 3. Packing list

 Attachment list

NO.	Attached items	Specs and models	Quantity
1	Foundation bolt group	M36*2P*115mm	1
2	Hand pulse generator	/	1
3	Communication Cable	/	1
4	Air blower	/	1
5	Fixing kit		1

 
·Installing condition

a, Temperature
Operating temperature: Room temperature 17±25ºC
When stored/moving:  -30ºC~50ºC  
MAX range: 10ºC/hour 
 b,Humidity     
Constant:  75%below (unfrozen)    
short period:       95% below (unfrozen )
c, Altitude below 1000m
d, Installation site conditions.
1. No external vibration. 
2. No corrosive gases.
3. No direct exposure to the machine. 
4. No direct with out-side wind or cold/hot air 
5. No heating source nearby 
6. Avoid from dust
7.Avoid from water leakage and flooding
8. Avoid from electrical noise
e, Power:3 phases380V±10% 

· GOODA Profile

{Workshop}

Main products:CNC duplex milling machine,CNC high speed sawing machine, CNC Vertical milling machine,CNC Gantry milling machine, CNC Machining Center, CNC three Axis Chamfering machine,CNC Planar Grinding machine,Plate flipping machine.The application scope of the products includes mold steel,moldbase, aluminum plate,die processing and other metal cutting.After years of research and development and innovation, the products are at the leading level in terms of processing accuracy,machine stabilitym,Ergonomic design and other technical performance. With the continuous improvement of market demand, GooDa has launched six side processing solutions, indirectly promoting the development of China's mold industry.

After years of unremitting efforts, the company has obtained dozens of patent technology and software coyright, and has successively passed the ISO 9001 quality management system certification of EU TUV certification body,EU CE product safety certification, intellectual property management system certification,national high-tech enterpise evaluation and other honors.In order to maintain the leading edge of product technology,the company has actively carried out school enterprise cooperation to continuously promote the development of the enterprise while recruiting excellent talents in the industry.

Benefiting from the company's innovation and R&D advantages,the company has developed rapidly in just a few years. The existing R&D and production sites have restricted the company's subsequent development, and the space for capacity improvement is limited. For the company's sustainable development in the future, in 2018, GooDa invested heavily in the construction of GooDa machinery's normal headquarters Indusrial Park to support the development of the company's high-end CNC machine tool equipment project, Greatly enhance the company's CNC inteligent equipment capacit.

Let GOODA help you keeping quality at 100%!


Dongguan GooDa Machinery Manufacturing Co.,Ltd established in 2012, is the first national high-tech enterprise integrating R&D,manufacturing,sales and service of CNC milling machine tools in China.The company has manufacturing bases in Dongguan Changping,Huangjiang,Qishi and Jiangsu Kunshan, and offices in the United States,South Korea, Malaysia,Thailand,Vietnam and Brazil.At present, it is one of the largest manufacturer of CNC Duplex milling machines in the world.

GooDa Machinery focuses on the field of CNC duplex milling machine, and has maintained rapid development since its establishment. Its independent brands: GooDa machinery,YaGoo machinery and JJR machinery have become the most influential brands in the industry. The design and positioning of the product is guided by the customer's needs of users in different scales and fields, and realize personalized customization, so as to create the highest economic benefits for customers.

{CERTIFICATE}

Manufacturer of CNC duplex milling machines and other series of professional CNC machine tools !!
 

{EXHIBITION }
Every feature,function and configuration of our machinery are made for our customer

 

The benefits of GOODA maintenance contract (After sales 3 years):

• Basic requirement in a certified QS system
• Guarantee for the accuracy of the measuring and test results
• Calibration, maintenance and, if necessary, repair with just one visit
• Fixed prices with a clear breakdown of costs
• Preventive maintenance helps you avoid expensive faults and ensures a high level of quality that lasts

The maintenance contract includes:

• Travelling time and expenses for our technician
• Maintenance and calibration work
• Small items required for carrying out the specified maintenance work
• Calibration with a corresponding maintenance and test report, allowing the results to be used to demonstrate compliance with national standards

GOODA just need a chance to be your reliable Cooperative Partner
Your inquiry is welcomed at any time.